Calculate dowel diameter, hole depth, dowel length, and spacing for edge and face joints.
Dowel size
Hole positions
Use a dowelling jig or self-centering bit to keep holes perpendicular. Drill holes slightly deeper than calculated to prevent the dowel bottoming out before the joint closes. Fluted dowels distribute glue better than smooth ones.
Standard dowel sizes
| Diameter | Min board thickness | Typical hole depth |
|---|---|---|
| 1/4" | 1/2" | 3/4" each side |
| 5/16" | 5/8" | 3/4" each side |
| 3/8" | 3/4" | 3/4" each side |
| 1/2" | 1" | 3/4" each side |
Dowel diameter should be no more than half the board thickness — drilling a hole larger than this weakens the board significantly. Standard sizes are ¼″, 5/16″, ⅜″, and ½″; choose the largest that fits.
Hole depth per side is 1½× the diameter, giving enough glue surface and mechanical interlocking. Drill holes slightly deeper than the dowel half-length so the joint can close fully — trapped air and excess glue will compress against the bottom of the hole rather than splitting the joint open.